The present research focuses on the evolution of employing carbon nanotubes on Ti6Al4V nanocomposites adopting spark plasma sintering. According to a microstructural study, carbon nanotube nanoparticles are uniformly dispersed. Approximately 500 nm between nanoparticles in 5 weight percent carbon nanotube nanocomposites and CNT inclusion and crystallisation are confirmed by the diffraction of X-ray peaks. The findings show that, in contrast to the traditionally sintered composite materials, the SPS-synthesised composite materials had microporous structures and durable, clean surfaces having an even scattering of reinforcing particles. When contrasted to conventionally sintered composite materials, the SPS composite’s mechanical characteristics have been determined to be better. For example, the SPS composite material has high tensile along with compression strengths of 598 and 668 MPa, whereas the conventionally sintered composite materials’ specific strengths are 476 and 488 MPa. © 2025 Elsevier B.V., All rights reserved.